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Products >> Portable flue gas analyzer Sensonic 4000
Flue gas analyzer

Flue gas analyzer Sensonic 4000

Sensonic 4000

The flue gas analyzer Sensonic 4000 is designed especially for service technicians who are permanently employed in measuring emissions and carrying out adjustments on various burner and heating equipment. Using the optional NO and NO2 sensors it is possible to calculate NOx simply as the sum of NO and NO2. SO2 can also be measured if needed. All parts of the flue gas analyzer are designed for a long and trouble-free operation.

Two extra analog inputs allow the simultaneous measurement of a voltage or current signal and a temperature. This makes it ideally suited for measurements on district heating plants. Manufactured with EN50379 in mind.


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Folder () Sensonic 4000


Standard and optional configuration

Measurement of gas concentrations

  • Gas concentrations measured with NDIR sensors: CO2, CH4
  • Gas concentrations measured with electrochemical sensors: O2
  • Toxic gas concentrations measured with electrochemical sensors: CO, NO, NO2, SO2. Please ask for quote for other gases.

Measurement of other parameters

  • Measurement of gas and ambient temperatures
  • Pressure, draft and differential pressure measurements with 1 Pa resolution
  • Soot test according to Bacharach with a pump flow of 1.63 l/min
  • Three analog inputs (1current/voltage, 1 thermocouple, 1 thermistor)

Calculation

  • CO2 concentration
  • Calculation of absolute and relative mass concentrations & relative emissions
  • Calculation of all relevant combustion parameters

Processing and presentation of measuring data

  • All results shown on display
  • Averaging of all measured values. Averaging time: 10 sec - 60 min
  • Graphical presentation of all measured values as diagram
  • Memory capacity for 1024 sets of data, organised into 10 data banks
  • Up to 9 separate items in a data set
  • User definition of the 9 items
  • Memory capacity for 30 reports
  • Data logger function for the analog inputs
  • All measured values, stored values or displays can be printed on the internal printer.
  • Powerful PC program for analyzer settings and data communication

Software capabilities

  • International compatibility (language, date format etc.)
  • Password protection for settings
  • Automatic zeroing when the analyser is switched on
  • Calibration of O2/CO2 during use
  • All parameters programmable
  • List of 22 common fuels
  • 10 further freely programmable fuels
  • Permanent automatic check of the instrument with acoustic warning and full information in the "control list"
  • Compensation of cross sensitivity and temperature drift of gas sensors

Hardware capabilities

  • CO measurement - separate from the other gas channels. If the freely programmable maximum is exceeded, then the sensor is purged with air, without interrupting the other measurements (option)
  • Electronic regulation of the pump flow rate
  • Integrated clock/calendar
  • Internal 57 mm dot-matrix printer
  • Power from rechargeable battery or mains
  • Big (75 x 64 mm) LCD display with backlighting (Graphics or 11 x 21 characters)
  • Gas probe with thermocouple and condensate trap
  • Power for heated probe holder during mains operation
  • RS-232C interface and multifunctional PC program

Optional accessories

  • External ambient temperature sensor

Technical data:
Size of case W x H x D: 460 x 160 x 170 mm
Weight w/o probe 6.2 kg
Display size Graphical - LCD, with backlighting and variable contrast, 128 x 112 pixels, 75 x 64 mm
Printer high-speed dot matrix printer with graphics capability for 57 mm normal paper
Data memory Memory for 30 reports and 10 banks containg a total of 1024 sets of data
CO - measurement channel Separate from the other gas channels. If the freely programmable maximum is exceeded then the sensor is purged with air, without interrupting the other measurements (option)
Interface RS232C
Power supply 110/220 VAC 50 ÷ 60 Hz
Charging time Lead-acid battery 12V / 2.2Ah, charging time 10 h, working time approx. 6 h
Gas pump Membrane pump, electronically regulated at 90 l/h
Probe Heated for soot test
Probe length 300 mm (other options available)
Length of gas line 3 m
Gas filter In line filter 20 µm
Operating temperature 10 °C ÷ 50°C
Storage temperature -20 °C ÷ +55 °C
Humidity 5 - 90 %, non-condensing

Measurement
Parameter Method range Display resolution Accuracy Detection limit Response time (t90)
Gases measured in standard configuration
O2 - oxygen, volumetric concentration electrochemical gas sensor 0…25 % 0.01% ±0.2 % or
2 % rel.
0.2 % 45 s
CO2 - carbon dioxide, volumetric concentration calculated from volumetric concentration of O2 0..25 % 0.01% ±0.2 % or
2 % rel.
0.2 % 45 s
CO - carbon monoxide, volumetric concentration electrochemical gas sensor 0….10,000 ppm 1 ppm ±5 ppm or 5 % rel. 5 ppm 45 s
COmg - carbon monoxide, mass concentration calculated from volumetric concentration of CO 0... 1 mg/Nm3 ±10 mg/Nm3 or 5 % rel. 10 mg/Nm3 45 s
COrel - carbon monoxide, mass concentration relative to O2 calculated from volumetric concentration of CO and O2 0... 1 mg/Nm3 ±10 mg/Nm3 or 5 % rel. 10 mg/Nm3 45 s
Gases measured with optional IR sensors
CO2 - carbon dioxide volumetric concentration
IR sensor
0...25 % 0...100 % 0.01% 0.1% 0.5 % from Range or +/-3 % rel. 0.2 % 45 s
CH4 - Methane, volumetric concentration IR sensor 0...5 % 0...100 % 0.01% 0.1% 0.5 % from Range or +/-3 % rel. 0.2 % 45 s
Gases measured with optional electrochemical sensors
NO / NOx - volumetric concentration of nitrogen oxides. electrochemical gas sensor 0...5000 ppm 1 ppm ±5 ppm or 5 % rel. 1 ppm 45 s
NOmg/NOxmg - mass concentration of nitrogen oxides calculated from volumetric concentration of NO 0... 1 mg/Nm3 ±10 mg/Nm3 or 5 % rel. 1 mg/Nm3 45 s
NOrel / NOxrel - mass concentration of nitrogen oxides relative to O2 calculated from volumetric concentration of NO and O2 0... 1 mg/Nm3 ±10 mg/Nm3 or 5 % rel. 1 mg/Nm3 45 s
NO2 - volumetric concentration of nitrogen dioxide. electrochemical gas sensor 0...1000 ppm 1 ppm ±5 ppm or 5 % rel. 1 ppm 45 s
NO2mg - mass concentration of nitrogen dioxide calculated from volumetric concentration of NO2 0... 1 mg/Nm3 ±15 mg/Nm3 or 5 % rel. 2 mg/Nm3 45 s
NO2rel - mass concentration of nitrogen dioxide relative to O2 calculated from volumetric concentration of NO2 and O2 0... 1 mg/Nm3 ±15 mg/Nm3 or 5 % rel. 2 mg/Nm3 45 s
SO2 - volumetric concentration of sulphur dioxide. electrochemical gas sensor 0...5000 ppm 1 ppm ±5 ppm or 5 % rel. 1 ppm 45 s
SO2mg - mass concentration of sulphur dioxide. calculated from volumetric concentration of SO2 0... 1 mg/Nm3 ±15 mg/Nm3 or 5 % rel. 3 mg/Nm3 45 s
SO2rel - mass concentration of sulphur dioxide. relative to O2 calculated from volumetric concentration of SO2 and O2 0... 1 mg/Nm3 ±15 mg/Nm3 or 5 % rel. 3 mg/Nm3 45 s
H2S - volumetric concentration of hydrogen sulphide. electrochemical gas sensor 0...2000 ppm 1 ppm ±5 ppm or 5 % rel. 1 ppm 45 s
H2Smg - mass concentration of hydrogen sulphide. calculated from volumetric concentration of H2S 0... 1 mg/Nm3 ±15 mg/Nm3 or 5 % rel. 3 mg/Nm3 45 s
H2Srel - mass concentration of hydrogen sulphide. relative to O2 calculated from volumetric concentration of H2S and O2 0... 1 mg/Nm3 ±15 mg/Nm3 or 5 % rel. 3 mg/Nm3 45 s
Other measured values
Tgas - flue gas temperature Thermocouple -10...1000°C 1°C ±2 °C or 1.5 % rel. 1 °C 30 s
Tamb - ambient temperature Thermistor -10...100°C 1°C ±1 °C 1 °C 30 s
U/I - 1 external current/voltage input A/D converter 0/4...+20 mA -20...+20 V 0.01 mA 0.01 V ±0.02 mA ±0.02 V 0.01 mA 0.01 V 10 s
T1 - 1 external input Thermocouple 0...1600°C 1°C ±2 °C or 1.5 % rel. 1 °C 10 s
T2 - 1 external input Thermistor -20...100°C 1°C ±2 °C or 1.5 % rel. 1 °C 10 s
Pressure/diff. pressure DMS bridge -25 hPa ... +25 hPa 1Pa ±2 Pa or 5 % rel. 1 Pa 10 s
flow velocity (Option) Pitot tube 1...50 m/s 0.1 m/s 0.3 m/s or 5% rel. 0.1 m/s 10 s
Soot/smoke test Bacharach method 0...9 0.5 0.5 0.5
TI (CO/CO2-Toxic Index) calculated 0...0.01 0.0001 5 % rel. 0 10 s
Lambda - excess air number calculated 1...10 0.01 2 % rel. 0 10 s
qA - combustion losses calculated 0...100% 0.1% 2 % rel. 0 % 10 s

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